Here is the built top. I customized from the original plan to be longer. Before gluing, I assembled it on top of the supports and marked the joints with tape. I even measured and cut the pieces as I assembled to make sure of the fit. Then I added the surf racks on top.
Here is the difference between schedule 40 and class 200 PVC. The inside diameter is the same, the thickness, therefore the outside diameter is thinner/smaller.
Just set on top of supports and set with a mallet. I will screw the joints on instead of glue. Full details of making this when I write my detailed instruction manual.
A locking surfboard rack will attach to the PVC cross boards and secure the surfboard on top.
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